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APS' Approach: |
APS
formed a project team with previous first-hand experience with the type
of equipment employed on the new packaging line and also with the OEM.
Sufficient documentation was obtained from various sources to enable
preparation of detailed operation and maintenance training manuals to
support initial training, startup, and OJT. Training documentation was
revised to be line-specific following startup and commencement of
production.
APS designed and developed training materials and
technical documentation for the following:
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Keg destacker
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Robotic keg
depalletizer
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Robotic keg
palletizer
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Pallet and keg
conveying systems
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Keg external
washer
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Rotary keg washer
& sterilizer
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Rotary keg filler
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Process quality
monitoring and control equipment
For each of the
above pieces of equipment, APS developed the following documentation:
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Operations
training manuals & instruction materials
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Maintenance
training manuals & instruction materials
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Job performance
aids
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Job qualification
checklists
The operations
training manuals described the major components, functions, theory of
operation, and routine evolutions such as start-up and shutdown for all
major pieces of line equipment.
The maintenance
training manuals described routine maintenance, lubrication
requirements, equipment troubleshooting, electrical power distribution,
PLC control system network, control system input and output devices,
integrated process management system architecture, and unique control
valves, valve positioners, and flow meters.
APS also delivered
over 200 hours of classroom and hands-on training and assisted the
client with on-the-job training. |
